Summary: The Process Engineer for Battery Assembly will lead a team of Manufacturing Engineers, focusing on developing and implementing efficient manufacturing processes while ensuring quality standards and cost targets are met. The role requires collaboration with cross-functional teams to optimize product design and resolve manufacturing issues, alongside continuous improvement initiatives. A strong background in Li-Ion battery assembly processes and leadership skills are essential for success in this position.
Key Responsibilities:
- Lead a team of Manufacturing Engineers in the Battery Assembly area, providing guidance, support, and mentorship.
- Develop and implement department strategy for power tooling, collaborating with internal stakeholders and external suppliers.
- Ensure efficient manufacturing processes for Battery Assembly meet quality standards, cost targets, and delivery schedules.
- Utilize knowledge of PFC, PFMEA, Control Plan, and SOP preparations.
- Apply expertise in Li-Ion Battery assembly processes, including cell sorting, laser welding, and data traceability.
- Implement cost-effective solutions on Poka Yoke and manage EBOM and MBOM.
- Prepare layouts, calculate TAKT Time, Throughput time, cycle time, and line balancing.
- Collaborate with design, production, and quality teams to optimize manufacturability and resolve issues.
- Conduct feasibility studies, cost analyses, and capacity planning for new product introductions and process improvements.
- Identify and implement continuous improvement initiatives to enhance efficiency, productivity, and quality.
- Ensure compliance with safety and regulatory standards, mitigating potential risks in manufacturing processes.
- Evaluate and select equipment, tools, and technologies to optimize production capabilities.
- Provide technical expertise to resolve manufacturing issues or bottlenecks in Battery Assembly Processes.
- Foster a culture of teamwork, innovation, and collaboration within the manufacturing engineering team.
- Support launches of Battery assembly, providing relevant process, tooling, and facilities.
Key Skills:
- Experience in the Li-Ion Battery line.
- Strong leadership skills to manage and motivate a team.
- In-depth knowledge of manufacturing processes, quality standards, and lean manufacturing principles.
- Proficiency in AutoCAD/Catia/Pro E software and manufacturing tools.
- Excellent problem-solving skills for complex manufacturing challenges.
- Strong project management skills with task prioritization and deadline management.
- Familiarity with safety and regulatory standards in the automotive industry.
- Excellent communication and interpersonal skills for cross-functional collaboration.
- Results-oriented mindset with a focus on continuous improvement.
Salary (Rate): undetermined
City: Gaydon
Country: United Kingdom
Working Arrangements: undetermined
IR35 Status: undetermined
Seniority Level: undetermined
Industry: Other
Role and Responsibilities
- Lead a team of Manufacturing Engineers as part of the Battery Assembly area providing guidance, support and mentorship.
- Develop & implement department strategy for power tooling, working with internal stakeholders and external suppliers.
- Develop and implement efficient manufacturing processes for Battery Assembly, ensuring quality standards, cost targets, and delivery schedules are met.
- Working Knowledge about PFC, PFMEA, Control Plan and Check sheet along with SOP’s preparations.
- Excellent knowledge about Li-Ion Battery assembly processes like cell sorting, laser welding, Battery charging Discharging, Data traceability as per Industry 4.0 requirements.
- Good knowledge about different Battery validation processes.
- Cost effective solutions on Poka Yoke.
- Working knowledge about EBOM and MBOM.
- Good knowledge about layout preparations, TAKT Time calculations, Throughput time, cycle time & line balancing.
- Collaborate with cross-functional teams including design, production, and quality to optimize product design for manufacturability and resolve any manufacturing issues.
- Conduct feasibility studies, cost analyses & capacity planning to support new product introductions & process improvements.
- Identify and implement continuous improvement initiatives to enhance manufacturing efficiency, productivity, and quality.
- Ensure compliance with safety & regulatory standards, identifying & mitigating potential risks in the manufacturing process.
- Evaluate and select equipment, tools, and technologies to optimize production capabilities and improve overall efficiency.
- Provide technical expertise and support to resolve any manufacturing issues or bottlenecks in Battery Assembly Processes.
- Foster a culture of teamwork, innovation, and collaboration within the manufacturing engineering team.
- Support the launches of Battery assembly, providing relevant process, tooling and facilities.
Knowledge, Abilities & Experience
- Experience about the Li Ion Battery line.
- Strong leadership skills with the ability to effectively manage and motivate a team.
- In-depth knowledge of manufacturing processes, quality standards and lean manufacturing principles.
- Proficiency in utilizing AutoCAD/Catia/Pro E software and manufacturing tools.
- Excellent problem-solving skills and the ability to analyze complex manufacturing challenges.
- Strong project management skills with the ability to prioritize tasks and meet deadlines.
- Familiarity with safety and regulatory standards in the automotive industry.
- Excellent communication and interpersonal skills to collaborate effectively with cross-functional teams.
- Results-oriented mindset with a continuous improvement mindset.
Qualifications and Education Requirements
- B Tech in Mechanical Engineering or equivalent
Personal Skills
- Ability to work in a fast moving/changing environment.
- Appreciation of the end customer and their requirements
- Shows integrity in ability to deliver on commitments
- Open mindset and willingness to learn new skills.
- Engaged and enthusiastic to create a positive impact
- Good sense of personal organization and time management
Experience
- Band 8 to 10 years of experience in Automotive Li Ion Battery Assembly Process Engineering